Aerosense: Long-Range Bluetooth Wireless Sensor Node for Aerodynamic Monitoring on Wind Turbine Blades

Predictive maintenance and structural health monitoring are challenging and promising research fields today. In particular, cost-effective and long-term monitoring of wind turbines has been proven to be one of the key elements to successfully increase their efficiency. Accurate numerical modeling and real-time control-in-the-loop play an increasingly prominent role in understanding and optimizing blade aerodynamic and acoustic performances. A non-intrusive and modular measurement system is a prerequisite for long-term measurement campaigns in existing and future wind turbines. Current methods of performing aerodynamic and acoustic field measurements are cumbersome and expensive, leading to a shortage of aerodynamic and acoustic datasets on operating wind turbines. This paper demonstrates the ability of the new Aerosense system to operate successfully in the field. Aerosense is a long-lasting battery-operated and flexible wireless sensor node that can directly measure aerodynamic and acoustic effects on wind turbine blades. It consists of an array of state-of-the-art Micro-Electro-Mechanical Systems (MEMS) sensors, including 40 barometers and 10 microphones, combined with an ultra low power system-on-chip with wireless transmission over Bluetooth 5.1. Experimental results demonstrate the possibility of continuously acquiring data for up to four months on a single lithium battery of 8.7 Ah, featuring an absolute accuracy of 10Pa and an audio bandwidth of 6kHz.