Force-Sensor-Free Implementation of a Hybrid Position–Force Control for Overconstrained Cable-Driven Parallel Robots

This paper proposes a hybrid position–force control strategy for overconstrained cable-driven parallel robots (CDPRs). Overconstrained CDPRs have more cables (m) than degrees of freedom (n), and the idea of the proposed controller is to control n cables in length and the other (Formula presented.) ones in force. Two controller implementations are developed, one using the motor torque and one using the motor following-error in the feedback loop for cable force control. A friction model of the robot kinematic chain is introduced to improve the accuracy of the cable force estimation. Compared to similar approaches available in the literature, the novelty of the proposed control strategy is that it does not rely on force sensors, which reduces the hardware complexity and cost. The developed control scheme is compared to classical methods that exploit force sensors and to a pure inverse kinematic controller. The experimental results show that the new controller provides good tracking of the desired cable forces, maintaining them within the given bounds. The positioning accuracy and repeatability are similar those obtained with the other controllers. The new approach also allows an online switch between position and force control of cables.