Integrating collaborative robots in manufacturing, logistics, and agriculture: Expert perspectives on technical, safety, and human factors

This study investigates the implementation of collaborative robots across three distinct industrial sectors: vehicle assembly, warehouse logistics, and agricultural operations. Through the SESTOSENSO project, an EU-funded initiative, we examined expert perspectives on human-robot collaboration using a mixed-methods approach. Data were collected from 31 technical experts across nine European countries through an online questionnaire combining qualitative assessments of specific use cases and quantitative measures of attitudes, trust, and safety perceptions. Expert opinions across the use cases emphasized three primary concerns: technical impacts of cobot adoption, social and ethical considerations, and safety issues in design and deployment. In vehicle assembly, experts stressed the importance of effective collaboration between cobots and exoskeletons to predict and prevent collisions. For logistics, they highlighted the need for adaptable systems capable of handling various object sizes while maintaining worker safety. In agricultural settings, experts emphasized the importance of developing inherently safe applications that can operate effectively on uneven terrain while reducing workers’ physical strain. Results reveal sector-specific challenges and opportunities: vehicle assembly operations require sophisticated sensor systems for cobot-exoskeleton integration; warehouse logistics demand advanced control systems for large object handling; and agricultural applications need robust navigation systems for uneven terrain. Quantitative findings indicate generally positive attitudes toward cobots, particularly regarding societal benefits, moderate to high levels of trust in cobot capabilities and favorable safety perceptions. The study highlights three key implications: (1) the need for comprehensive safety protocols tailored to each sector’s unique requirements, (2) the importance of user-friendly interfaces and intuitive programming methods for successful cobot integration, and (3) the necessity of addressing workforce transition and skill development concerns. These findings contribute to our understanding of human-robot collaboration in industrial settings and provide practical guidance for organizations implementing collaborative robotics while considering both technological advancement and human-centered design principles.