The impact of dwell point policy in an Automated Storage/Retrieval System

Automated storage and retrieval systems (AS/RS) are devices that allow intensive storage of materials. They can improve the supply chain performance, assuring more available volume for storage, lower labour costs and higher handling throughput of warehousing. Furthermore, the automated control allows the probability of errors in storage and retrieval to be minimised, along with the probability of product damage during movements. The purpose of the paper is to find the best solution in order to find the optimal dwell point policy, among different rules, able to minimise the travel time and distance travelled by stacker cranes, and consequently warehousing costs. An original and innovative model was developed in order to investigate the dwell point position for random allocation of unit loads. A software platform was developed to validate the proposed model by computer simulations. The performance of the system was analysed in a parametric/continuous way, varying at the same time the number of spans and levels, the height of the input/output point and the interval between requested missions. The results show that the developed model allowed convenience areas to be identified among the policies in which the travel time, distance travelled, and consequently warehousing costs are minimised, by varying different parameters. © 2013 Copyright Taylor and Francis Group, LLC.